Palm Coast, United States of America
At Alleima BU Medical, we partner with leading OEMs to design, develop, and manufacture life-changing medical solutions. Our products—ranging from ultra-fine wire to precision tubing—enable technologies that improve and save lives every day. From glucose monitors to cochlear implants, our work touches patients across the globe.
We are on an exciting growth journey, with new manufacturing sites, strategic acquisitions, and a rapidly expanding global footprint. With production facilities in Germany, Switzerland, Poland, Italy, and the USA, we are proud to be a truly international team.
Your Role
As a Process Engineer (Fine Wire Applications) at Alleima Advanced Materials in Palm Coast, you will play a crucial role in developing, optimizing, and maintaining production processes for fine wire manufacturing.
Your key responsibilities will include:
—Develop, implement, and optimize manufacturing processes for fine wire production, ensuring consistent product quality and process reliability.
—Lead and support process improvement initiatives using Lean, Six Sigma, and other continuous improvement methodologies.
—Analyze process data and production performance to identify root causes of deviations and define corrective and preventive actions.
—Collaborate closely with R&D, Quality, Production, and Maintenance teams to introduce new materials, products, and technologies.
—Establish and maintain process documentation, including work instructions, process parameters, and control plans.
—Support qualification and validation activities for new or modified equipment and processes.
—Drive efficiency improvements by reducing scrap, improving yield, and optimizing resource utilization.
About You
You are a seeker of knowledge, a problem solver, and a dreamer grounded in the realities of science and technology. With a solid understanding of metallurgical and mechanical principles, including wire drawing, annealing, and surface treatment processes, you will ensure efficient, high quality, and cost effective operations that meet customer and regulatory requirements.
Your proficiency in MS Office applications and experience with data analysis tools and ERP/MES systems will be crucial in driving continuous improvement initiatives and supporting new product introductions. Excellent written and verbal communication skills in English will enable you to effectively collaborate across functions, while your strong commitment to safety, quality, and continuous improvement will ensure compliance with Alleima’s standards. With a hands on, practical approach and a problem solving mindset, you will provide technical training and guidance to production personnel, contributing to developing process knowledge across the organization.
Your minimum of 3–5 years of experience in process engineering, manufacturing engineering, or production support roles, along with a Bachelor’s degree in Engineering, will make you an invaluable asset to our team.
What You Can Expect From Us
A workplace built on care, for our customers and for each other.
A culture that values unique solutions and high-quality standards.
Opportunities to contribute to medical innovations that make a real difference.
A collaborative, decentralized environment where your voice matters.
Competitive compensation, benefits, and global career development.
Health, Dental, and Vision coverage after 30 days
401K with company contribution of 5% plus matching after 30 days
88 paid holiday hours per year
Paid time off (up to 120 hours paid time off after one year)
Why BU Medical?
We don’t just make products—we enable breakthroughs. Whether it’s helping someone with diabetes live more freely or supporting the next generation of neurostimulation devices, our work is purpose-driven and technically sophisticated.
Our EVP pillars guide everything we do:
Life-Changing: We create technologies that improve health and quality of life.
Caring: We foster a culture of empathy, inclusion, and support.
Unique Solutions: We deliver precision-engineered components that meet the highest standards
Ready to Make a Difference?
Join us and be part of a team that’s shaping the future of medical technology.
www.alleima.com