

We are seeking a highly experienced Senior R&D Mechanical Design Expert specializing in power transformers to drive technology development, innovation, and next-generation product design.
This role is distinctly focused on research, advanced engineering methodologies, and long-term technology strategy rather than project execution.
The successful candidate will lead the development of new design concepts, analytical methods, and engineering standards, while advancing the mechanical performance, reliability, and sustainability of transformer technologies.
Roles and Responsibilities
R&D & Technology Development
Lead research and development of advanced mechanical design concepts for next-generation power transformers
Define and develop new design methodologies, tools, and internal standards (including Design Handbook – DH rules)
Explore innovative materials, structures, and manufacturing techniques to enhance transformer performance and durability
Evaluate emerging technologies and integrate them into product platforms
Advanced Simulation & Digital Engineering
Develop and implement advanced simulation methodologies using: Finite Element Analysis (FEA), Multiphysics simulations (structural, thermal, electromagnetic interactions), ANSYS or equivalent high-end simulation tools.
Establish best practices for simulation-driven design and digital validation
Correlate simulation models with experimental and field data to improve accuracy
Lead development of digital twins and predictive modelling capabilities
Failure Physics & Reliability Engineering
Lead deep-dive failure investigations to understand fundamental failure mechanisms
Develop physics-of-failure models for transformer components and systems
Translate failure insights into design rules, standards, and technology improvements
Define and enhance reliability engineering frameworks, including DFMEA methodologies
Build knowledge databases for failure modes and lessons learned
Design Standards & Knowledge Development
Own and continuously improve internal design standards, guidelines, and DH rules
Develop scalable engineering tools, calculation methods, and automation frameworks
Publish technical papers, patents, and internal whitepapers
Cross-Functional Innovation
Collaborate with electrical, materials, and manufacturing R&D teams to co-develop integrated solutions
Support early-stage concept development and feasibility studies
Provide technical guidance to product engineering teams for technology transfer
Technical Leadership
Act as a global subject matter expert in transformer mechanical design and R&D
Mentor engineers and build technical capability within the organization
Lead technical reviews, innovation workshops, and design forums
Influence strategic decisions on technology investments and development priorities.
Qualifications / Requirements / Desired characteristics:
Proven expertise in:
Advanced transformer mechanical design principles
ANSYS or equivalent simulation tools
FEA and Multiphysics modelling
Failure analysis and physics-of-failure approaches
DFMEA and reliability engineering
Demonstrated experience in developing design standards, DH rules, or engineering methodologies
Strong understanding of IEC, IEEE, and related industry standards.
Good to Have:
Key Skills & Competencies
Relocation Assistance Provided: Yes
#LI-Remote - This is a remote position